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Manual Pull Valve: A Technical Overview

Views: 0     Author: Site Editor     Publish Time: 2025-11-20      Origin: Site

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The 3R series hand pull valve represents a crucial category of manually operated directional control valves in industrial pneumatic systems. Designed specifically for applications requiring immediate operator intervention, this valve serves as both a safety component and manual control element across various industrial environments. Its standardized design and reliable performance make it particularly valuable in emergency stop scenarios, maintenance operations, and specialized process control applications.

Technical Specifications

Parameter Specification Standard/Testing Condition
Valve Type 2-position, 3-way Normally closed (NC) configuration
Operation Method Manual pull-lever with spring return -
Operating Pressure Range 0.1 - 0.8 MPa Optimal performance range
Proof Pressure 1.2 MPa Maximum withstand pressure
Temperature Range -5°C to +60°C Operational limits
Flow Capacity Effective area: 7 mm² Cv value: 0.39
Seal Material NBR (Nitrile Butadiene Rubber) Standard configuration
Actuator Type Roller lever Manual operation

Primary Application Areas

  • Emergency Stop Systems

In automated production lines, the 3R series hand pull valve serves as a critical safety component for immediate pneumatic system shutdown. When integrated into emergency circuits, the valve provides:

  • Instant pressure exhaust from critical system components

  • Manual activation without requiring electrical power

  • Visual confirmation of activation status

Performance Indicator Metric Testing Standard
Activation Time < 0.5 seconds From pull to full exhaust
Reset Operation Single-action return Spring-assisted
Cycle Life > 1,000,000 operations ISO 13849-1
Force Required 15-20 N Ergonomic optimization

Hand pull valve



  • Maintenance and Safety Isolation

The valve excels in Lockout/Tagout (LOTO) procedures, providing positive isolation of pneumatic energy during maintenance operations. Key features include:

  • Positive air isolation preventing accidental re-pressurization

  • Physical lockout capability for safety compliance

  • Exhaust function for residual pressure release

  • Process-Specific Applications

Industry Application Benefit
Packaging Machinery Manual override for film sealing stations Quick intervention without full system shutdown
Automotive Assembly Localized control of clamping mechanisms Precise manual positioning
Material Handling Emergency stop for conveyor systems Immediate system halt capability
Plastic Injection Molding Manual ejection sequence initiation Process flexibility
  • Installation and Integration Guidelines

  • System Integration

The 3R series demonstrates exceptional versatility in system integration:

Mounting flexibility: Panel mount or direct installation

Connection compatibility: Standard ports for global interoperability

Space optimization: Compact design (typical footprint: 60×40 mm)

  • Maintenance Considerations

Preventive maintenance interval: 6 months for high-cycle applications

Seal replacement: Recommended at 500,000 cycles

Visual inspection: Monthly check for lever mechanism integrity

Performance Advantages

  • Reliability Metrics

  • Mechanical operation ensures functionality during power outages

  • Environmental resistance to industrial contaminants

  • Temperature stability across specified operational range

  • Cost-Benefit Analysis

Factor
Manual Valve Electro-Pneumatic Alternative
Initial Cost Low Medium to High
Installation Complexity Simple Moderate
Power Dependency None Required
Emergency Response Immediate System-dependent
Maintenance Cost Low Moderate

Conclusion

The 3R series Manual Pull Valve establishes itself as an indispensable component in modern industrial pneumatic systems through its:

  • Proven reliability in safety-critical applications

  • Versatile integration across multiple industries

  • Cost-effective operation and maintenance

  • Compliance with international safety standards

Its continued adoption across diverse industrial sectors demonstrates the enduring value of well-designed manual control interfaces in increasingly automated environments.  The valve's combination of mechanical simplicity, robust construction, and standardized interfaces ensures its position as a fundamental component in industrial pneumatic system design.


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