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Pneumatic Tubing (PU, PE & PA) – Complete Guide To Air Hose Selection, Specifications & Applications

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Introduction

In every pneumatic system, tubing is the circulatory network that carries compressed air from the source to the point of use. While often overlooked, the choice of tubing material, diameter, and construction directly affects system efficiency, response time, and long-term reliability. An incorrectly selected tube can cause pressure drop, kinks, leakage, or premature failure — leading to reduced performance and unnecessary downtime.

The WAALPC pneumatic tubing range encompasses three primary materials — PU (Polyurethane) , PE (Polyethylene) , and PA (Polyamide/Nylon) — available in straight coils, spiral (spring) tubes, and multiple colors and sizes. This guide provides a comprehensive overview of each material, their specifications, selection criteria, and application scenarios.

1. Tubing Materials Overview

WAALPC offers pneumatic tubing in three base materials, each suited to different operating conditions and applications.

Material

Hardness

Key Characteristics

Best For

PU (Polyurethane)

64D / 60D

Excellent flexibility, high elasticity, abrasion resistant

General pneumatic systems, robotics, moving applications

PE (Polyethylene)

95A / 98A

Rigid, low cost, good chemical resistance

Fixed installations, water lines, low-flex applications

PA (Polyamide/Nylon)

95A / 98A

High strength, heat resistant, excellent pressure rating

High-pressure, high-temperature, automotive, industrial

Common Specifications

Parameter

Specification

Applicable Fluid

Air, water, oil, neutral solvents

Environment & Fluid Temperature

–20°C to +60°C

Features

Ester-based PU/PE/PA coiled tube with high flexibility and excellent restoring force

Usage

Easy to use and flexible for movable parts

Note: PA (nylon) tubing can withstand higher temperatures than PU or PE and is suitable for applications requiring greater mechanical strength.

2. Product Code Structure

WAALPC tubing follows a clear, systematic product code that makes selection straightforward.

Straight Tubing (PA / PE / PU)

PA - 04 - 20

Position

Symbol

Description

Model

PA, PE, or PU (material type)

O.D.

Tube outer diameter (e.g., 04 = 4mm)

I.D.

Tube inner diameter (e.g., 20 = 2.0mm)

Spiral (Spring) Tubing (CL Series)

CL - 08 - 50 - 06M

Position

Symbol

Description

CL

Coil / spiral tube

O.D.

Tube outer diameter (e.g., 08 = 8mm)

I.D.

Tube inner diameter (e.g., 50 = 5.0mm)

Length

Total length in meters (e.g., 06M = 6 meters)

3. Color Options

WAALPC tubing is available in a wide range of colors for easy identification and system organization:

Code

Color

BU

Blue

C

Transparent

O

Orange

B

Black

G

Green

Y

Yellow

R

Red

Color coding is particularly useful in complex pneumatic systems, allowing technicians to quickly trace air lines and identify circuits.

4. Technical Specifications

4.1 PA (Polyamide / Nylon) Tubing – Metric Sizes

Item No.

I.D. (mm)

O.D. (mm)

Bending Radius (mm)

PA0420

2.0

4.0

30.0

PA0530

3.0

5.0

35.0

PA0640

4.0

6.0

40.0

PA0860

6.0

8.0

50.0

PA1075

7.5

10.0

60.0

PA1080

8.0

10.0

65.0

PA1290

9.0

12.0

70.0

PA1410

10.0

14.0

100.0

PA1612

12.0

16.0

130.0

4.2 PU Spiral (Spring) Tubing – CL Series

Item No.

I.D. (mm)

O.D. (mm)

Length (M)

CL0850-06M

5.0

8.0

6.0

CL0850-09M

5.0

8.0

9.0

CL0850-12M

5.0

8.0

12.0

CL0850-15M

5.0

8.0

15.0

CL1065-06M

6.5

10.0

6.0

CL1065-09M

6.5

10.0

9.0

CL1065-12M

6.5

10.0

12.0

CL1065-15M

6.5

10.0

15.0

CL1280-06M

8.0

12.0

6.0

CL1280-09M

8.0

12.0

9.0

CL1280-12M

8.0

12.0

12.0

CL1280-15M

8.0

12.0

15.0

4.3 PE (Polyethylene) Tubing – Metric & Inch Sizes

Metric Sizes:

Item No.

I.D. (mm)

O.D. (mm)

Bending Radius (mm)

PE0420

2.0

4.0

25.0

PE0640

4.0

6.0

35.0

PE0860

6.0

8.0

55.0

PE1080

8.0

10.0

65.0

PE1290

9.0

12.0

80.0

PE1411

10.0

14.0

80.0

Inch Sizes:

Item No.

I.D. (mm)

O.D.

Bending Radius (mm)

PE1/8

1.57

1/8"

13.0

PE1/4

4.3

1/4"

32.0

PE3/8

6.35

3/8"

50.0

PE1/2

9.65

1/2"

64.0

4.4 PU (Polyurethane) Tubing – Coil Sizes

Metric Sizes:

Item No.

I.D. (mm)

O.D. (mm)

Bending Radius (mm)

PU0425-200M

2.5

4.0

10.0

PU0640-200M

4.0

6.0

15.0

PU0850-100M

5.0

8.0

20.0

PU0855-100M

5.5

8.0

20.0

PU106-100M

6.5

10.0

25.0

PU1280-100M

8.0

12.0

35.0

PU1410-100M

10.0

14.0

45.0

PU1612-100M

12.0

16.0

70.0

PU1613-100M

13.0

16.0

80.0

Inch Sizes:

Item No.

I.D. (mm)

O.D.

Bending Radius (mm)

PU1/8-200M

2.0

3.2

32.0

PU1/4-200M

4.57

6.35

24.0

PU3/8-100M

6.5

9.6

24.0

PU1/2-100M

9.6

12.6

24.0

5. Additional Tubing Types

Beyond the standard PU, PE, and PA ranges, WAALPC offers specialized tubing for specific applications:

Tubing Type

Description

Key Feature

PA11 Nylon Tubing

High-grade nylon, excellent flexibility and durability

Superior resistance to stress cracking and chemicals

PU Spiral Tube

Self-retracting coiled tube

Ideal for moving tools and equipment

Flame-Resistant Hose

Special formulation with flame-retardant additives

Enhanced safety in high-risk environments

Anti-Static Tubing

Conductive material to dissipate static electricity

Essential for explosive or sensitive environments

Nylon Spring Tube

Nylon coiled tube with excellent restoring force

High-strength retractable applications

6. Selection Guide

6.1 Material Selection Criteria

Factor

PU

PE

PA

Flexibility

Excellent

Moderate

Good

Pressure Rating

High

Moderate

Very High

Temperature Resistance

–20 to +60°C

–20 to +60°C

–20 to +60°C (higher grades available)

Chemical Resistance

Good

Excellent

Good

Abrasion Resistance

Excellent

Moderate

Good

Cost

Moderate

Low

Higher

Best For

Moving parts, robotics

Fixed lines, water

High pressure, high strength

6.2 Sizing Selection

Factor

Consideration

Flow rate required

Larger I.D. = higher flow, lower pressure drop

System pressure

Higher pressure requires thicker wall (smaller I.D./O.D. ratio)

Bend radius

Choose a tube with a bend radius smaller than your tightest bend

Connection fitting

Match O.D. to fitting size (e.g., 6mm O.D. = 6mm fitting)

Length

Standard coils from 100M to 200M; spiral tubes from 6M to 15M

6.3 Sizing Example

Application: Air supply to a moving robotic arm in an assembly cell, requiring flexibility, abrasion resistance, and a 6mm O.D. connection.

Recommended: PU0640-200M (PU tubing, 4.0mm I.D., 6.0mm O.D., 200M coil) or CL0850-06M (PU spiral tube, 5.0mm I.D., 8.0mm O.D., 6M length) for retractable applications.

7. Application Scenarios

WAALPC pneumatic tubing is used across a wide range of industries:

7.1 Industrial Automation

  • Robotics: Flexible PU tubing for moving axes and end-of-arm tooling

  • Assembly lines: Reliable air supply for cylinders, grippers, and sensors

  • Pick-and-place systems: High-cycle tubing with excellent restoring force

7.2 Automotive

  • Assembly shops: Durable PU and PA tubing for pneumatic tools

  • Paint lines: Chemical-resistant PE tubing

  • Testing equipment: High-pressure PA tubing

7.3 Food & Beverage

  • Packaging machinery: Clean, reliable air supply

  • Filling equipment: PE and PU tubing for washdown environments

  • Conveyor systems: Abrasion-resistant PU tubing

7.4 Textile Machinery

  • Knitting machines: PU spiral tubes for moving yarn guides

  • Weaving looms: Flexible tubing for high-cycle applications

  • Dyeing equipment: Chemical-resistant PE tubing

7.5 Medical & Laboratory

  • Analytical instruments: Clean PE and PA tubing

  • Respiratory equipment: Medical-grade PU tubing

  • Laboratory automation: Precision air control

8. Installation & Maintenance

8.1 Installation Best Practices

Do

Do Not

Cut tubing squarely with a tube cutter

Use a knife or side cutters (causes deformation)

Deburr the tube end

Leave sharp edges that can damage O-rings

Match tube O.D. to fitting size

Force an incorrect size into a fitting

Allow for bend radius

Exceed minimum bend radius (causes kinks)

Support long runs

Let tubing sag or vibrate excessively

8.2 Maintenance Tips

  • Inspect regularly: Check for cracks, abrasion, or discoloration

  • Replace worn tubing: Do not attempt to repair damaged sections

  • Keep clean: Prevent contamination from entering the tubing

  • Check connections: Ensure fittings remain tight and leak-free

  • Store properly: Keep unused tubing in a cool, dry place away from direct sunlight

9. Why Choose WAALPC Tubing?

WAALPC pneumatic tubing offers a compelling combination of quality, variety, and value:

  • Three material options — PU, PE, and PA for diverse applications

  • Wide size range — I.D. from 1.57mm to 13.0mm; O.D. from 3.2mm to 16.0mm

  • Multiple colors — Blue, transparent, orange, black, green, yellow, red

  • Spiral tube options — Self-retracting for moving tools and equipment

  • Specialized tubing — Flame-resistant and anti-static variants available

  • High-quality materials — Ester-based PU/PE/PA with excellent restoring force

  • Competitive pricing — Cost-effective without compromising quality

  • Global availability — Exported to over 40 countries worldwide

Conclusion

Pneumatic tubing is a critical component in any compressed air system. Selecting the right material, size, and configuration ensures optimal airflow, minimal pressure drop, and long service life. WAALPC offers a comprehensive range of PU, PE, and PA tubing — available in straight coils, spiral tubes, and multiple colors — to meet the diverse needs of industrial automation, automotive, food processing, textile, and medical applications.

Key takeaways:

  • PU Tubing: Best for flexible, moving applications with excellent abrasion resistance

  • PE Tubing: Cost-effective choice for fixed installations and water lines

  • PA Tubing: High-strength option for high-pressure and high-temperature applications

  • Spiral Tubes: Self-retracting for tools and equipment requiring mobility

  • Specialty Tubing: Flame-resistant and anti-static options for safety-critical environments

  • Size Range: I.D. from 1.57mm to 13.0mm; O.D. from 3.2mm to 16.0mm

  • Temperature Range: –20°C to +60°C

  • Colors: Blue, transparent, orange, black, green, yellow, red

By selecting the correct tubing for your application and following proper installation and maintenance procedures, WAALPC pneumatic tubing will deliver reliable, efficient performance for years to come.

For more information about WAALPC pneumatic tubing or to discuss your specific application requirements, please contact our technical sales team or visit www.waalpc.com.

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